Semi-Automatic Double Registration Creasing Die Cutter Machine

Semi-Automatic Double Registration Creasing Die Cutter Machine

MY E Sequence

  • Specs:
Model Device MY1200E MY1300E MY1five00E
Max. Paper Size  mm 1200X780 1300*960 1500X1100
Min. Paper Dimension mm 350X350 four hundred*410 500X410
Max. Die-cutting Measurement mm 1180X760 1280*940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Force T three hundred three hundred three hundred
Max. Paper Thickness mm one-7 1-7 1-seven
Die-cutting Precision mm ±0.five ±0.five ±0.five
Complete Electrical power KW fifteen fifteen 19
Total Weight T 12500 14000 17000
Overall Dimension mm 6730*4000*2145 7250*4100*2145 7700*4600*2205
  • Features of the equipment:

Major Features:

  • The Bobst type reduce structure helps make the chopping system movement like a scissor, it will realize a total and easier minimize.
  • Principal worm gear employs alloy copper substance, after the skilled operator’s manual scraping treatment and rigid standard screening, it can ensures the driving areas ten a long time life.
  • The major chains undertake imported British Renold brand name, the differences of ten chains are considerably less than .2mm.
  • The join in between gear box and driving shaft adopts sleeve and pin construction guaranteeing a sturdy relationship.
    • Speed:  

The equipment adopts frequency controller to achieve stepless velocity acceleration which can get to to 4500 moments for every hour. During true production, it can typically operate at 3600 to 4000 instances for every hour in accordance to the top quality of the board. If the good quality of the paper is great, a good operator even can function the equipment at 4200 instances for every hours CZPT emotion as well difficult.
 

  • Basic safety:

As it is revealed in the image of the machine, the equipment adopts rear element paper feeding technique which keeps the operator away from the die-slicing element. The mounting and adjustment of the die plate is also carried out outdoors of the die-slicing component with sensors and detectors at die-chopping part to make sure that the equipment can not be started out when the die-reducing plate is at adjustment status.
In addition to the sensors at die-reducing part, there are sensor or strategy switches at window portion to make the total machine at monitoring position to make sure its basic safety.

  • Procedure comfort:

There is Guy-machine interface put in in the control panel which will shows the basic safety status of the machine as well as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to keep an eye on the operation standing at the shipping and delivery component.

  • Principal Structures and Essential Substance Utilized
    • 4 Primary Massive Areas:

They are referring to: bottom station, transferring platform, upper platform and device wall. The base station is produced of gray forged iron -HT 200 the transferring system is ductile iron – QT 42-ten and the equipment wall is high quality A3 steel.

  • Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to make certain steady pressure out put of not much less than 300 tons.

 
The substance for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-three.

  • Die-reducing and Creasing Element:

The generate is transferred through crank rod to pendulum which will deliver the transferring platform to go up and down to get to die-lower and creasing function.
The pendulum is made of high good quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety computerized die-reducing and creasing machine. In contrast with automatic die-reducing and creasing device which is utilized for cardboard die-cutting, this kind of semi-automatic die-slicing and creasing device is primarily utilised for corrugated board which requirements considerably less stress for die-cutting, in this scenario quite some producers have created smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make our device last for a longer life.
 
 
The die-chopping plate uses seven mm seventy five Crl plate which has far more hardness and life span than the manganese plate.  

  • Board Conveying:

 

It adopts three-cam intermittent positioning device to make sure the boarding conveying accurate and secure.
The device uses gripper bar type with 12A extended joints chain which is significantly less in bodyweight and considerably less shock to the intermittent device below the precondition to make certain the toughness of the chain. The manufacturer of the chain is Remold U.K with large precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and substantial in strength.

  • CZPT Component

 

The electrical parts are designed and assembled according to the CZPTpean CE normal and utilizes entire world vast known model merchandise.

  • Set up of Die

The die mounting and dismounting adopts aspect withdrawing methods which time conserving and easy for operation.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is easy, convenient and trustworthy.

  • Particular People of Our Machine:
    • Clever And Specific Entrance Lay Layout:

In comparison with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the front lay, it will hurt the front lay and the gripper bar when the front lay reaches to its highest position.
CZPTly the producers will set up sensors on this portion to end the device when the paper is fed abnormally to the front lay. However, when the equipment is operating at the large pace, the inertia will deliver the machine to operate for a whilst to make the front lay to its maximum stage and then also harm the entrance lay and the gripper bar.
Our special layout is that when the irregular board feeding happens and being detected, the front lay can never reaches to its greatest level which can make totally free from front lay and gripper bar damages since of irregular paper feeding.
As it is our special layout, so there is no image to be proven here.

  • Optional Shipping and delivery Platform:

According to the requirement of the shopper we can do the delivery system both sq. type or E type (as revealed in the picture) . If the shopper has adequate pallets, he can pick sq. type. If the customer does have enough pallet, he can decide on, E variety system for which will also offer four delivery trolleys.      

  • Pneumatic Preloading and Lifting Action Device:

 

The preloading unit is pneumatic pushed. When one paper size is established, when you do other pile of preloading, there is no bother of you to reset the preloading system, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  • Dancing Roller Feeding:

Really some of the die-cutting device producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which tends to make the board feeding work hard and inaccurate.
 
Our machine employs an additional dance roller feeding program whose board feeding time can be prolong to .6 next. Jointly with the conveying components it tends to make an less difficult function of the operator and faster in effectiveness of the device.
For example:  If an operator operates the direct feeding semi-computerized die-cutting device at 3300 sheets for every hour, he can easily operate our machine at 3700 – 4000 sheets per hour.

  • Conveying Element:

 

The board gained by the dance roller will go through a conveying part with belt conveying and belt urgent which makes the board being pressed prior to achieving to the front lay.
Prior to the board reaches to the front lay, he will be repositioned by the facet lay.
By these ways, the board conveyed by the dance roller will be a lot more exact and steady when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not come to the entrance lay at normal position, the detector will deliver alerts to cease the device.

  • Configurations:
Title Brand and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not important element
Chain Renold U.K Main Chain ( Discrepancy of less than .2 mm for for every ten chains of machine chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photograph CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 
 

Semi-Automatic Double Registration Creasing Die Cutter Machine

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