Drywall Stud and Runner Roll Forming Machine

Drywall Stud and Runner Roll Forming Machine

Drywall Stud And Runner Roll Forming Machine

 

TECHNICAL PARAMETERS of stud and runner roll forming machine

 

1.C&U type specification:

one)Content:hot dipped galvanized coil,galvalume steel

two)Thickness of material:.35-.7mm

three)Yield strength:235-340mpa

four)Width of material:

C type → 49.five*36mm:133mm    C type → 69.5*39.5mm:160mm

U type →50.five*26mm:101mm   U type → 70.five*31mm:131mm

5)Sizes of imposing:

Bottom sizes:.five*.5mm(sq.)

Top sizes:1.*1.0mm(sq.)

Notice:The height of C&U type are flexible by spacer.The C type height are flexible between 36mm&39.5mm.The U type height are flexible between 26mm&31mm.Including 6 sets of blades

Main technical conditions of the forming line:

Temperature:-10ºC~35ºC

Voltage:380V,50HZ,3P(or according to customer request)

Air pressure:.6~1.2Mpa

Total Power:≈21kw

Colour:
Production capacity:-50meters/min(CZPT punching,no stop cutting)

  -30meters/min(with punching,no stop cutting)

Dimension (L*W*H): L≈ 5.3 m, W≈ 0.9 m, H≈ 1.5 m 

Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.) 

Container

20FT

40FT

40HQ

Amount

1

 

 

3. Flow Chart of roll forming machine:

4.Main components:

No.

Components Name

Device

Set/Pcs

Marks

one

Two head Manual de-coiler

1

 

 

two

Feeder

1

 

 

3

Roll Forming Machine

one

 

4

Punching system

one

 

five

CZPTal control system

1

 

six

CZPT Guillotine

1

 

 

7

Powered Receiving table

1

 

 

eight

CZPT parts

one

 

9

CZPT Manual

one

 

 

five.Photos of Machine


 

6.Technology parameters:

The weight of machine is about 3.5tons

The total dimension of machine:5300(L)*900(W)*1500mm(H)

six.1Two head head Manual uncoiler: 1SET

Capacity of uncoiler:2-3tons

Expansion of segment:Manual

Rotation of segment:ManualNumber of segment:4

Approximate size:Length:2.3m width:one.1m height:one.5m

6.2 Feeding&levelling:

Entrance and adjustable wheel: 2rolls

Qty: 1

six.3Main forming machine:

It adopts separate wall structure with gear box transmission.The machine base is made by welded steel with destressing treatment.

  Coil thickness:.35-.8mm
Main motor type: 3 phase asynchronous motor

Main motor power: 15KW

Forming speed: 0-50m/min(CZPT punching),-30m/min(with punching)

Approx. 14 groups rollers

Roller : Roller Material is forged Cr12, HRC58-62

Shaft:  Shafts  of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø60mm

Material of shaft:40cr,quenching HRC45

Transmission type: by gear box and chain

Qty: 1
Power of servo tracking cutting:3kw

six.4CZPT System:

 Material of blade: Cr12Mov(HRC58-62)

Length measuring: Automatic encoder length measuring 

(Encoder Brand:Omron)

Power of cutting:5kw

Way of cutting:no stop cutting&punching(servo tracking)

Punching die:adopt cell structure design,the die is adjustable.It has features like long life,easy replacement and repairing.

6.5 Punching system:

Material of punching die:CR12,HRC58-sixty two

Qty:one set

6.6Product support frame
Dimension:L 6m x W 0.4m

Power of motor:2kw

Total length of table:6 meters

Driving of table:by one inch chain,

Power of pushing device:5kw motor

Qty:1

Sensors fix on pushing device,to make sure it push the ready sheet perfect.

The speed of collecting table should be a little bit higher than forming machine to insure smooth running.

 

six.7PLC Control System

The whole line is controlled by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical data and system parameter can be set by touch screen.

 Control the quantity &punching length& cutting length automatically

The Machine will be no stop while it is punching and cutting

Automatic Length  measurement and quantity counting (precision 3m+/-3m

The brand of main components

 

 CZPT parts(free)

 

No.

Name

Quantity

Region

one

CZPTr

Several 

China

two

Cylinder seal

several

China

3

Fuses

4pcs

China

four

Control Button

2pcs

China

5

Sensor

4pcs

China

6

Hook spanner

2pcs

China

seven

Encoder

2pcs

China

 

 

  

 

Drywall Stud and Runner Roll Forming Machine

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